Back to Hopwood home page

 

BOAT TRAILER

 

Nylon Rollers

 

I am very happy with the swinging cradle trailer of my Coaster. It has enabled me to launch and recover the boat single handed in cross currents, choppy water, shallow slips, steep slips, a nearly level beach and all sorts of impossible situations - all without getting the brakes wet. I can even put the boat down and leave it on the grass where it is stored in order to take the trailer home to service it. Then I can bring the trailer back and pick the boat up. As a trailer sailor I use my trailer for every trip so the trailer is very important to me.

 

 

 

Unfortunately, after a while the keel rollers started to deteriorate, the centre roller in particular. I replaced them but over the winter they developed a big “flat” on top and were soon deteriorating again. This made launching hard work as it was necessary to “back winch” every time in order to get the boat off the trailer. I believe that this was exacerbated firstly by the heavy kit I carry on board and secondly because instead of the rollers being an interference fit on the axles so that the axles turned in their brackets, the rollers were turning on their axles. I heard about nylon rollers and wondered if this would be a solution. They have in fact proved to be an excellent solution but in the event quite an expensive one. They also required additional work to protect the wooden keel from the hardness of the nylon.

 

First the rollers themselves. The original rollers tapered down to a small central flat section. They are large and described as “Jumbo” rollers. There were no nylon direct replacements available so I sent a drawing to Crayside marine who quoted me for nylon replacements. The price was several times the price of their standard rollers. They later said that I could only have untapered “cotton reel” section rollers for the quoted price. I fitted these and soon had launch and recovery experience that was remarkably joyful. I then looked for a firm that would make the proper tapered ones. I eventually found a small engineering works that would do the job. The price was very very high even though I ordered some for a couple of friends at the same time. Note that because of the strength of these rollers it is not necessary for them to be supported by an interference fit on their axles.

 

 

One of my friends reported that the hard rollers were doing his keel no good at all. The other friend reported all well – but he had a metal rubbing strip under the keel. My keel was OK but after a another year I started to notice that it was developing a dent where the central roller bore on it. Because the trailer is designed to flex, a lot of weight is born by the central roller. So to improve matters I first purchased another roller bracket to fit a second central roller and thus halve the pressure on the keel.

 

   

 

The following year I put metal rubbing strips under the keel in way of the centreplate slot where the central roller bears, where there are no keel fixings and the width of the wood is reduced by the slot.

 

   

 

This seems to be working fine and launch and recovery remains a pleasure. However, a different launching technique is required. Instead of wanting to stay, the boat is now quite anxious to leave the trailer. If the winch is used to let the boat down there is a strong danger that, depending upon the steepness of the slipway, the boat will take control, the winch handle will be pulled out of your hand and will flail around dangerously as the winch strap unwinds. At each end of Appuskidu I have two warps. One breast rope about three quarters of a boat length long and one spring about one and three quarter boat lengths long. Both ropes have their bitter ends permanently attached to the relevant cleats. My launching technique has always been to tie the free end of the bow spring to the winch post on the trailer to act as a long stop if the boat gets away when launching. Now, I still tie it to the winch post but first pull it taut off the bow and take a turn around one of the bar handles at the side of the winch post. Then I flake the remaining loose rope on the ground. Once I have the turn around the bar on the trailer I disconnect the winch strap and pay out the warp using tension on the round turn on the trailer to control the descent in the knowledge that the end tied to the trailer will bring her up if things were to get out of hand. It is important to avoid a riding turn and very important not to stand in a loop of the flaked warp. Apart from hiccoughs when a misaligned side roller was catching on a bilge runner and the first launch of the season when a nudge is sometimes required, this technique seems to work fine.

 

Overall the result is much easier launching and recovery and no more back winching. A shove is sometimes needed at the first launch after the winter but otherwise the priority is on holding her back for a controlled launch rather than getting her going. At recovery time, as personal fitness grows during the season, low gear can often be dispensed with for winding her onto the trailer – even allowing for up to 350Kg of gear that I often still have on board before unloading to tow home.

 

 

Back to Hopwood home page