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Voltage Issues

 

This is a story about how I came to fit a digital voltmeter.

 

On the way back from Campeltown to Largs in company with Tangram, Appuskidu’s new Raymarine tiller pilot stopped working - shortly after passing the southern tip of Arran. After having to go to court for redress when, after little use, the previous Simrad tiller pilot had failed permanently, I was not best pleased when the new Raymarine one quit, especially as it had been performing splendidly up to now.

 

Tiller pilot Illustration

 

I was impressed that with modern cell phone technology I was able call them up from the middle of the clyde estuary. According to Raymarine the symptoms (continuous buzz and no action) suggested insufficient battery voltage – BUT the battery condition meter on the distribution panel was off the scale in the green for each of the two batteries thus reporting that both batteries were fully charged. The cabin lights worked fine too. So was the meter lying?

 

After the cruise I towed Appuskidu back home as usual but before putting her away I took the batteries into the garage and checked them. They were flat! The batteries were then recharged at home after which the tiller pilot worked fine again.

 

 

Don’t buy one of these

 

Switch panel with dodgy voltmeter, voltmeter switch and cigar lighter socket

 

In the winter, enquiries on the web forums revealed that the battery condition meter on my low cost panel was widely regarded as unreliable. To prevent possible accidental current drain I had already changed the battery test switch on this panel to one that was spring loaded to return to the centre off position after testing one or other of the batteries. Also, the cigar lighter type socket on the same panel had rusted and had needed to be replaced with a marine spec one. Now I had to replace the meter on the panel as it was utterly useless.

 

A posting on the PBO forum pointed me to a low cost 0 to 20V digital panel voltmeter on EBay and so I bought one. One forum posting suggested that the meter took a long time to settle if it was powered by the source that it was testing. This was not my experience with the one that I bought. I did not New digital voltmeterplan to fit a separate (dry) battery to power the meter and found it worked fine without. However accuracy is important as there is only just over one volt difference between a fully charged battery (12.7V) and one with only 10% charge (11.5V). In fact for good battery life you shouldn’t allow the battery to fall below (say) half charge (12.1V) in normal use and that gives a useable range of only a bit over half a volt (0.6V) from full charge. Obviously for this kind of measurement an accuracy of 10% would be no good. So before installing the new meter I took some readings with it and compared them with measurements from my multimeter. There was a whole one volt difference! Which was right? I needed a third instrument to see which of my two was wrong. After asking everyone that I knew if they had a digital multimeter I was finally directed to a local electrical engineer. His instrument confirmed that the new voltmeter was accurate and my old multimeter was not. The readings are reproduced below. Folk on the PBO forum who suggested cannibalising a multimeter to use as a battery condition meter would be well advised to check the accuracy of their instrument first.

 

METER READINGS

 

The readings below were taken under the following conditions –

No load (except for the meter).

Temperature 14 degrees centigrade.

One week after temporarily taking the batteries off winter maintenance charge for these tests.

 

Battery one

New Digital Voltmeter                  13.0V

Reference Digital Multimeter        12.9V

 

My old Digital Multimeter             12.0V

 

Battery two

New Digital Voltmeter                  12.9V

Reference Digital Multimeter        12.8V

 

My old Digital Multimeter             11.9V

 

The majority readings say that the batteries are fully charged at this time and my old Digital Multimeter is garbage.

 

Info.

The batteries are 26Ah sealed standby batteries designed for deep cycle but low current (Max 7 amps each). They were four years old. (nine now - Feb 1012)

There is no engine start load as my outboard motor auxiliary is manual start. When it is running, according to cruising rpm, it presents a couple of amps of charging current - not all of which of course gets into the batteries.

 

Battery box

 

Purely out of curiosity, with the new voltmeter only, I checked the voltages under the 1.75 amp load from a 21 watt light bulb. The results were:

 

Battery One 12.29V

Battery Two 12.22V

 

I don’t know if that is good or bad.

 

Douglas Dec 1st 2006